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New Fire School Building

Lump-sum building project for BAPCO Energies — driven by tight budget-vs-actual control, disciplined procurement tracking and clean IPC billing.

Client
BAPCO Energies
Value
BHD 481K (~USD 1.3M)
Contract
Lump Sum
Role
Planning & Control Engineer

01Project background

A new fire-school training facility delivered on a lump-sum contract. On lump-sum work the schedule matters, but the real risk lives in cost: every variation, every late material delivery and every productivity slip eats directly into margin. The controls focus was therefore a tight, weekly budget-vs-actual loop backed by a disciplined procurement tracker.

02Problem / challenge

Multiple disciplines (civil, MEP, finishes) drew on a shared budget with overlapping procurement lead times. Without a single source of truth, cost creep and material delays would only surface at month-end — far too late. Leadership needed an at-a-glance view of where the project stood against budget and which POs threatened the programme.

03My role

  • Set up the cost-control workbook and budget-vs-actual dashboard
  • Built and maintained the procurement tracker (PO → GRN → delivery)
  • Produced WPR/DPR reporting and IPC billing certifications
  • Coordinated with QS and site teams on variations and valuations

04Tools used

Primavera P6Power BIAdvanced Excel Cost ControlIPC BillingProcurement

05Deliverables

  • Budget vs actual dashboard by discipline & cost line
  • Procurement tracker with delivery & pending-material status
  • Weekly & daily progress reports for client submittal
  • IPC billing packs and value-of-work-done summaries

06Sample dashboard

Budget vs Actual — by discipline

Committed and spent against budget lines

Sample · anonymized data
Budget
481K BHD
Committed
312K
Spent
268K
Variance
+3%
Civil MEP Finishes External
Budget Actual / committed

07Result / impact

+3%Cost variance held favourable to budget
WeeklyBudget-vs-actual visibility for leadership
0Surprise overruns at month-end close

A single live cost picture meant procurement risks and discipline overruns were caught early. IPC billing was clean and well-supported, which kept cash-flow predictable on the lump-sum contract.

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